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HYDAC Gear Pump: Comprehensive Overview
1. Material Composition
HYDAC gear pumps are constructed using high-strength materials to ensure durability and performance under demanding conditions. Common materials include:
Cast Iron: Used for pump housings and gears due to its wear resistance and ability to handle high-pressure environments
Aluminum Alloy: Lightweight yet durable, often used in components like bushings and bearings for improved thermal stability
Stainless Steel: Selected for corrosion resistance in applications involving water-based or chemically aggressive fluids
NBR/FPM Seals: Nitrile (NBR) and fluorocarbon (FPM) seals ensure compatibility with a wide range of hydraulic fluids and temperature ranges
2. Key Features
Positive Displacement Design: Ensures consistent flow rates even under varying pressures, making it ideal for precise hydraulic control
Axial Balancing: Reduces internal leakage and enhances volumetric efficiency (up to 98% in some models)
Modular Construction: Allows customization of ports (ISO, SAE, or DIN flanges) and shaft types (tapered, splined) for diverse system integrations
Wide Viscosity Range: Operates efficiently with fluids ranging from 16–200 cSt, accommodating both low- and high-viscosity media
Temperature Resilience: Functions in ambient temperatures from -22°C to +55°C, with fluid compatibility up to 90°C (using FPM seals)
3. Advantages
High Efficiency: Pressure-balanced design minimizes energy loss, achieving up to 250 bar continuous pressure (rated) and 300 bar peak pressure
Durability: Hardened gears and corrosion-resistant materials extend service life in harsh environments like offshore or construction sites
Low Noise: Optimized gear meshing reduces operational noise, suitable for noise-sensitive industrial settings
Versatility: Compatible with hydraulic oils (HL/HLP), synthetic fluids, and water-glycol mixtures
Easy Maintenance: Simple construction with accessible seals and bearings reduces downtime during servicing
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technical specifications
4. Technical Parameters
| Parameter | Value/Description |
|---|---|
| Displacement Range | 20–60 cm³/rev (e.g., PGE103 series)
10 |
| Max Continuous Pressure | 150–250 bar (model-dependent)
10 |
| Speed Range | 750–3,000 rpm (varies with displacement)
10 |
| Weight | 7.8–10.1 kg (PGE103 series)
10 |
| Fluid Compatibility | Mineral oils, HLP, water-glycol, biodegradable fluids
10 |
| Filtration Requirement | Cleanliness class 21/18/15 (ISO 4406) or better
10 |
5. Applications
HYDAC gear pumps are widely used in industries requiring reliable hydraulic power transmission:
Mobile Hydraulics: Excavators, cranes, and agricultural machinery (e.g., tractors, harvesters)
Industrial Systems: Machine tools, injection molding, and printing presses
Marine & Offshore: Ship steering systems, offshore platform hydraulics, and dredging equipment
Energy Sector: Hydraulic test benches and wind turbine pitch control systems
Specialized Applications: Aerospace hydraulics and automated manufacturing lines

6. Comparison with Similar Models
The PGE103 series stands out for its high-pressure tolerance (up to 300 bar peak) and modularity, whereas other brands like Parker or Yuken focus on compact designs or cost-effectiveness
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